California Lemon Law blog – A blog by the Law Office of Edzant Price LLP

Owners of certain Jeep Wrangler and Jeep Gladiator vehicles should be aware of a significant safety defect affecting more than one million vehicles across North America. Chrysler (FCA US LLC) has announced Recall 21D (NHTSA Campaign Number 26V-363) involving certain 2021-2025 Jeep Wrangler and Jeep Gladiator models due to a defect in the electric hydraulic power steering pump (EHPSP) wiring system that could potentially lead to a vehicle fire.

What Is the Problem?

According to FCA US, under certain conditions, high-resistance electrical activity can occur at the connection point of the Electric Hydraulic Power Steering Pump (EHPSP). This increased electrical resistance can generate excessive heat, causing nearby combustible materials to overheat and potentially ignite. What makes this defect particularly concerning is that a fire could occur even when the vehicle is parked and the ignition is turned off.

The issue originates from the electrical connection between the EHPSP and its wiring harness. Investigators discovered that some EHPSP components were manufactured outside specified tolerances, which could result in poor electrical contact. Over time, this can create excessive resistance, heat buildup, melting of the connector, and in rare cases, a vehicle fire.

Warning Signs Drivers May Notice

Before a failure occurs, some owners may experience symptoms related to the power steering system, including:

Loss of power steering assist
A “Service Power Steering” warning message
Diagnostic Trouble Codes (DTCs) related to the steering system

However, FCA notes that some incidents occurred without prior warning, which is one reason the recall was issued.

How the Investigation Unfolded

The road to this recall began in May 2023 when FCA US launched an investigation into reports of engine compartment fires in Jeep Wrangler and Gladiator vehicles. After reviewing available data through April 2024, the company initially closed the investigation, determining that the occurrence rate was low and did not represent an unreasonable safety risk.

That assessment changed in August 2024 when FCA began receiving an increased number of reports involving fires originating near the EHPSP electrical connection. Shortly afterward, on September 6, 2024, the National Highway Traffic Safety Administration (NHTSA) opened a formal investigation, designated PE24-024, into engine compartment fires involving 2021-2023 Jeep Wrangler and Gladiator vehicles.

Over the next 18 months, FCA and NHTSA worked extensively to determine the cause of the fires. Engineers analyzed field reports, inspected returned parts, conducted vehicle buybacks, performed CT scans and X-ray analysis, tested materials, and carried out extensive laboratory and vehicle testing.

In spring 2025, investigators identified manufacturing tolerance issues in the EHPSP connector assembly. These issues could cause excessive insertion forces during assembly, resulting in spread terminals, incomplete electrical connections, and elevated electrical resistance. FCA also identified a separate “terminal push-out” condition that could contribute to poor electrical contact.

Although engineers initially struggled to duplicate the exact failure mode, FCA confirmed in April 2026 that a loose EHPSP electrical connection could generate enough heat to melt the connector and potentially ignite surrounding materials.

By May 2026, FCA was aware of:

72 field reports related to the issue
63 customer assistance records
12 additional service records potentially related to the defect
1 reported injury potentially associated with the condition

No accidents related to the defect had been reported.

Based on the findings of the investigation, FCA’s Vehicle Regulations Committee formally determined on May 28, 2026, that a safety defect exists in affected vehicles.

What Should Owners Do?

FCA US is advising owners of affected vehicles to park their vehicle outside and away from structures, garages, and other vehicles until the recall repair has been completed. This recommendation reflects the possibility that an electrical overheating event could occur even when the vehicle is parked and turned off.

Dealers will inspect the EHPSP connection and replace affected components as necessary at no cost to vehicle owners.

Owner notification letters are expected to begin mailing on July 9, 2026.

Recall Information

FCA Recall Number: 21D.
NHTSA Campaign Number: 26V-363.
Vehicles Affected: Approximately 1,076,999.
Defect: EHPSP electrical connection overheating.
Risk: Potential vehicle fire, including while parked.
Remedy: Inspection and replacement of affected parts as necessary.

If you own a 2021-2025 Jeep Wrangler or Jeep Gladiator, it is important to monitor recall announcements and schedule the repair as soon as it becomes available. While the number of reported incidents remains relatively small compared to the number of vehicles on the road, the potential consequences of an under-hood fire make this a recall that should not be ignored.

Owners of certain Jeep Grand Cherokee SUVs should be aware of a newly announced safety defect involving the vehicle’s side airbag system. According to National Highway Traffic Safety Administration (NHTSA) Campaign Number 26V-328, a software issue may delay the deployment of side airbags during certain types of crashes, potentially increasing the risk of injury to vehicle occupants.

The recall affects approximately 419,035 vehicles, including:

2022-2026 Jeep Grand Cherokee
2023-2025 Jeep Grand Cherokee L

What Is the Problem?

Chrysler (FCA US, LLC) has determined that a software error within the Occupant Restraint Controller (ORC) module can affect how the vehicle responds when a door airbag pressure sensor experiences a fault.

Federal Motor Vehicle Safety Standard (FMVSS) No. 214, “Side Impact Protection,” requires side airbags to deploy quickly enough to help protect occupants of different sizes in a variety of side-impact crash scenarios. According to FCA’s investigation, a faulted door airbag pressure sensor may cause the Side Air Bag (SAB) to deploy later than intended during certain crashes. While the airbags may still deploy, any delay in deployment could reduce occupant protection during a side-impact collision and increase the risk of injury.

What Causes the Issue?

The issue involves the interaction between the vehicle’s door airbag pressure sensors and the software within the Occupant Restraint Controller.

FCA first became aware of a small number of warranty incidents involving door airbag pressure sensors in February 2023. Engineers spent more than three years investigating the issue by analyzing returned components, reviewing field data, conducting extensive engineering studies, and evaluating potential failure modes involving door wiring, sensors, and software strategies. The company even modified a door wire harness in May 2024 as part of its ongoing investigation.

In June 2024, FCA’s Technical Safety and Regulatory Compliance (TSRC) group launched a formal investigation into reports that certain vehicles could experience delayed side airbag deployment during specific crash conditions. Through continued testing and analysis, FCA eventually determined that a vehicle build issue could result in a failure to comply with FMVSS No. 214.

On May 14, 2026, FCA formally concluded that a safety-related noncompliance existed in certain vehicles.

Are There Any Warning Signs?

According to recall documents, there may be no warning before the condition develops. However, once the fault is detected, drivers may notice:

The airbag warning light remains illuminated on the instrument cluster.
An audible chime sounds during each ignition cycle.

If either of these symptoms occurs, owners should have the vehicle inspected promptly.

What Is the Safety Risk?

Side airbags are designed to provide critical protection during side-impact crashes. If deployment is delayed, occupants may not receive the intended level of protection during the initial stages of a collision. As a result, the risk of injury could be higher than expected during certain crash scenarios.

What Is Chrysler’s Fix?

Chrysler dealers will update the Occupant Restraint Controller (ORC) software free of charge. The software update is intended to correct the issue and ensure proper side airbag deployment performance in compliance with federal safety standards.

What Owners Should Do

Owners of affected vehicles should:

Watch for an illuminated airbag warning light.
Schedule recall repairs as soon as they become available.

Owner notification letters are expected to be mailed beginning June 11, 2026.

Recall Information

NHTSA Campaign Number: 26V-328
Chrysler Recall Number: 01D
Vehicles Affected: Approximately 419,035
Component: Air Bags / Occupant Restraint Controller Software
Remedy: ORC software update performed

Owners of several popular full-size GM SUVs may soon receive a recall notice tied to a potentially serious wheel hub safety issue. General Motors has announced a new safety recall affecting certain 2025–2026 luxury and SUV models equipped with 24-inch wheels after discovering that incorrect bolts may have been installed on the front wheel hubs.

The recall has been assigned NHTSA Campaign Number 26V-304 and impacts approximately 2,464 vehicles across the United States.

What Is the Problem?

According to GM, some affected vehicles may have been serviced using incorrect front wheel hub bolts. The issue specifically involves vehicles equipped with 24-inch wheels where dealers may have reused production-installed bolts during installation of an accessory brake package or while servicing front wheel hub bearings.

Over time, these incorrect bolts can loosen, deform, or potentially break.

If one bolt loosens or fails while driving, excessive stress can be transferred to the remaining bolts. In severe cases, this could lead to partial loss of vehicle control and increase the risk of a crash.

GM states that the problem originated from incorrect service information and accessory brake kit instructions that failed to specify unique fasteners required for vehicles equipped with 24-inch wheels.

Vehicles Included in Recall 26V-304

The following vehicles may be affected:

Cadillac Escalade
Cadillac Escalade ESV
Chevrolet Suburban 1500
Chevrolet Tahoe
GMC Yukon
GMC Yukon XL

Only certain vehicles equipped with 24-inch wheels are included in the recall population.

Warning Signs Drivers May Notice

GM says drivers of affected vehicles could experience symptoms before a failure occurs, including:

Noise coming from the front wheel area
Vibration felt through the steering wheel or chassis
Unusual wheel hub movement or instability

Drivers noticing these symptoms should have their vehicle inspected immediately.

How GM Discovered the Issue

GM’s investigation began in April 2026 after a product investigator identified that accessory brake package kits (RPO 5JL) lacked separate instructions and special fasteners required for vehicles equipped with 24-inch wheels.

The automaker also discovered that its electronic parts catalog (EPC) failed to identify the proper replacement bolts during front hub bearing service procedures.

GM received seven field complaints potentially related to this condition between January 2025 and April 2026. Despite the complaints, GM reports that it is not aware of any crashes or injuries connected to the defect.

On May 7, 2026, GM’s Safety Field Action Decision Authority (SFADA) approved a formal safety recall.

What Dealers Will Do

To correct the issue, GM dealers will:

Inspect affected vehicles
Replace the front left and right wheel hub bolts with the correct parts

Owner notification letters are expected to begin mailing on June 29, 2026.

Recall Information

NHTSA Campaign Number: 26V-304
GM Recall Number: N262554630
Vehicles Potentially Affected: 2,464

Owners of certain Jeep Cherokee vehicles may be facing a serious drivetrain issue that could lead to sudden loss of power while driving. Chrysler parent company FCA US LLC has officially recalled certain 2019–2023 Jeep Cherokee models due to potential failure of the Power Transfer Unit (PTU).

The issue has been under investigation for years and has now resulted in multiple recalls, government inquiries, warranty claims, and at least one reported accident and injury.

What Is the Jeep Cherokee PTU Problem?

According to FCA, some 2019–2023 Jeep Cherokee vehicles were built with a two-speed Power Transfer Unit (PTU) that may fail internally. The PTU is a critical drivetrain component used in four-wheel-drive systems. When the PTU fails, it can cause:

Sudden and unrecoverable loss of motive power
Vehicle rolling while in PARK
Unexpected drivability problems at any speed

FCA warns that these failures can occur without warning and may increase the risk of a crash or injury.

Symptoms of a Failing PTU

Drivers may notice warning signs before complete failure occurs. FCA says symptoms can include:

Service 4WD Warning Message: A “Service 4WD” message may appear on the dashboard.
Noise or Vibration: Some owners report grinding noises, vibration, or unusual drivetrain sounds.
Changes in Drive Quality: Drivers may notice hesitation, jerking, binding, or inconsistent power delivery.

However, FCA also warns that some failures may happen suddenly without significant warning.

The suspect production period began on December 12, 2018 and continued through February 24, 2023.

Vehicles outside the recall population may:

Use a different PTU design
Not have a PTU installed
Have been manufactured before the suspect period

A Problem Years in the Making

The PTU issue did not appear overnight. FCA and government safety agencies have been investigating similar Jeep Cherokee drivetrain failures for years.

Recall History Timeline

The Jeep Cherokee PTU issue has been developing for several years through multiple recalls and investigations. In June 2020, FCA issued Recall W47 (NHTSA 20V-343) for certain 2014–2017 Jeep Cherokee vehicles due to PTU input spline failures. The problem expanded in April 2023 when FCA launched Recall 45A (NHTSA 23V-302), adding more 2016–2017 models to the recall population. In January 2025, FCA issued Recall 01C (NHTSA 25V-011) for certain 2017–2019 Jeep Cherokees involving improperly seated PTU snap rings that could also lead to drivetrain failure. By January 2026, FCA had opened yet another investigation into PTU failures affecting 2019–2023 Jeep Cherokee vehicles, further widening concerns surrounding the reliability and safety of the PTU system.

FCA launched another investigation into PTU failures affecting 2019–2023 Jeep Cherokee vehicles.

By April 2026, FCA reported:

387 warranty claims
9 customer assistance records
5 field reports
16 service records
1 reported accident
1 reported injury

On April 30, 2026, FCA officially determined that a safety defect exists in certain affected vehicles.

Recall Information

The current recall identifiers are:

FCA Recall Number: 40D
NHTSA Campaign Number: 26V-290

At this time, the final repair solution is still under development. FCA says interim owner notification letters are expected to be mailed beginning June 25, 2026. Additional notices will be sent once a permanent remedy becomes available.

What Should Jeep Cherokee Owners Do?

If you own a 2019–2023 Jeep Cherokee, especially a four-wheel-drive model, it may be wise to:

Watch for warning lights or drivetrain symptoms.
Do Not ignoring vibration or unusual noises.

Because the defect can potentially cause sudden loss of motive power or vehicle movement while parked, owners should take any PTU-related symptoms seriously.

Final Thoughts

The Jeep Cherokee PTU issue has evolved from isolated drivetrain complaints into a major multi-year safety investigation involving NHTSA, and FCA US. With hundreds of reported incidents and multiple recall expansions over several model years, affected owners should stay informed and monitor recall updates closely as FCA develops a final repair solution.

General Motors has issued a serious safety recall and “Do Not Drive” warning affecting a small number of 4WD and AWD Cadillac, Chevrolet, and GMC vehicles after discovering a defect that could cause the front or rear wheels to lock up without warning while driving.

The issue centers around defective transfer case assemblies that may have been built without a critical oil pickup tube — a component necessary to properly lubricate internal bearings inside the transfer case. Without lubrication, the transfer case can fail suddenly, potentially causing wheel lock-up and increasing the risk of a crash.

Which GM Vehicles Are Affected?

The recall impacts certain:

2026 Cadillac Escalade
2026 Cadillac Escalade ESV
2026 Chevrolet Silverado 1500
2026 Chevrolet Suburban
2026 Chevrolet Tahoe
2026 GMC Sierra 1500
2026 GMC Yukon
2026 GMC Yukon XL

The recall also includes certain 2015–2020 model year:

Chevrolet Suburban
Chevrolet Tahoe
Cadillac Escalade
Cadillac Escalade ESV
GMC Yukon
GMC Yukon XL

Only vehicles equipped with four-wheel drive (4WD) or all-wheel drive (AWD) are affected. Rear-wheel-drive-only vehicles do not use the same transfer case and are not included in the recall.

What Is Causing the Wheel Lock-Up Problem?

According to GM’s defect report, the issue stems from manufacturing errors at a supplier facility during assembly line process changes.

GM says standardized assembly procedures and quality control protocols were not properly followed, allowing some transfer case assemblies to leave the factory without the oil pickup tube installed. Normally, built-in error-proofing systems would detect and reject incomplete assemblies, but those safeguards were bypassed.

Without the oil pickup tube:

Transfer case bearings may not receive proper lubrication.
Internal components can overheat or seize.
The transfer case can fail suddenly.
Front and/or rear wheels may lock up while driving.

Drivers May Hear Grinding Noises Before Failure

GM says some drivers may notice a grinding sound before the wheels lock up. However, the wheel lock-up could also occur with little or no warning. A sudden wheel lock-up at highway speeds could result in loss of vehicle control and significantly increase the risk of a crash.

How GM Discovered the Problem

The issue first came to light on April 14, 2026, when a GM engineer submitted a report through the company’s Speak Up For Safety (SUFS) program after reviewing a failed transfer case from a 2026 Chevrolet Silverado 1500 that experienced wheel lock-up in a parking lot.

A teardown inspection revealed the transfer case was missing the oil pickup tube entirely.

GM officially opened a product investigation on April 17, 2026.

Using supplier end-of-line torque testing data, GM identified:

68 suspect transfer case assemblies
46 assemblies installed in 2026 production vehicles
1 suspect service replacement transfer case shipped for repairs involving older 2015–2020 vehicles
54 dealerships that may have received the suspect replacement parts
21 vehicles that may have received defective replacement transfer cases during service repairs

GM’s investigation identified four field complaints potentially related to the defect. At this time, GM says it is not aware of any crashes or injuries linked to the issue. GM’s Safety Field Action Decision Authority approved the recall on April 30, 2026.

What Owners Should Do

GM is urging affected owners not to drive their vehicles until the recall inspection and repair have been completed. Owner notification letters are expected to begin mailing on June 22, 2026.

Recall Information

GM Recall Number: N262557620
NHTSA Campaign Number: 26V-289

Owners of certain 2024–2026 Mercedes-Benz vehicles may soon receive an important safety notice tied to a software issue that can cause the instrument cluster display to fail while driving. The recall, filed under NHTSA Campaign Number 26V-281, affects an estimated 144,049 vehicles across several Mercedes-Benz and AMG model lines.

According to Mercedes-Benz AG, the issue involves the software inside the vehicle’s infotainment control unit. Under certain conditions, the system may trigger repeated resets as part of an intended fallback behavior. During the reset process, critical driver information displayed in the instrument cluster may temporarily disappear.

What Is the Problem?

Mercedes-Benz says the infotainment control unit software may initiate an unexpected system reset while the vehicle is in motion. Although the reset is part of the system’s design, it can briefly interrupt the display of driving-related information.

During the reset process, drivers may temporarily lose visibility of important information such as:

Vehicle speed
Warning indicators
Driver assistance information
Navigation or system alerts
Other instrument cluster data

Because the driver may be unable to see critical information during the interruption, the issue increases the risk of a crash.

No Advance Warning Before the Failure

One concerning aspect of this recall is that drivers typically will not receive any warning before the issue occurs.

Mercedes-Benz states that due to the nature of the failure mechanism, the system reset can happen without prior notification. When it occurs, drivers may notice the instrument cluster briefly going blank or restarting.

Vehicles Included in the Recall

The recall affects certain 2024–2026 Mercedes-Benz AMG GT, C-Class, E-Class, SL, CLE, and GLC vehicles, including the following models:

2025–2026 Mercedes-Benz AMG C43 4MATIC
2025 Mercedes-Benz AMG C63 S E 4MATIC+
2026 Mercedes-Benz AMG C63 S E PERFORMANCE 4MATIC+
2026 Mercedes-Benz AMG CLE53 4MATIC
2026 Mercedes-Benz AMG CLE53 4MATIC Cabriolet
2024–2025 Mercedes-Benz AMG CLE53 4MATIC+
2025 Mercedes-Benz AMG CLE53 4MATIC+ Cabriolet
2026 Mercedes-Benz AMG E 53 4MATIC+
2026 Mercedes-Benz AMG E 53 4MATIC+ Wagon
2025 Mercedes-Benz AMG E 53 E 4MATIC+
2025–2026 Mercedes-Benz AMG GLC43
2025 Mercedes-Benz AMG GLC43 4MATIC Coupe
2026 Mercedes-Benz AMG GLC43 Coupe
2025–2026 Mercedes-Benz AMG GLC63 S E 4MATIC+
2025–2026 Mercedes-Benz AMG GLC63 S E 4MATIC+ Coupe
2026 Mercedes-Benz AMG GT43
2026 Mercedes-Benz AMG SL43
2026 Mercedes-Benz AMG SL55 4MATIC+
2026 Mercedes-Benz AMG SL63 4MATIC+
2026 Mercedes-Benz AMG SL63 S E PERFORMANCE 4MATIC+

What Is Mercedes-Benz Doing to Fix the Issue?

Mercedes-Benz dealers will correct the issue by updating the infotainment control unit software.

The repair will be performed free of charge.

Owner notification letters are expected to be mailed beginning June 26, 2026.

What Owners Should Do

If you own one of the affected vehicles, you should:

Watch for an official recall notice from Mercedes-Benz.
Contact your local Mercedes-Benz dealer to confirm recall eligibility.
Schedule the software update once parts and repair procedures become available.
Pay close attention to any unusual instrument cluster behavior while driving.

Drivers who experience repeated display interruptions should consider limiting vehicle use until the software update is completed.

Final Thoughts

Modern luxury vehicles rely heavily on integrated digital systems, and this recall highlights how even intended software behaviors can create unexpected safety concerns. A brief loss of instrument cluster visibility may seem minor, but when critical driving information disappears at highway speeds or in heavy traffic, the consequences can become serious very quickly. Mercedes-Benz owners affected by NHTSA Recall 26V-281 should take the issue seriously and schedule the repair as soon as it becomes available.

Owners of certain electric vehicles from Stellantis should be aware of a newly announced safety defect involving the instrument panel display system in select 2024–2025 model year vehicles. The recall affects certain versions of the Jeep Wagoneer S and Dodge Charger Daytona electric vehicles and has been assigned NHTSA Campaign Number 26V-262. According to recall documents, approximately 20,271 vehicles may be affected.

What Is the Problem?

According to the recall report, affected vehicles may experience a software-related failure that causes the digital instrument cluster display to stop functioning properly.

Modern EVs rely heavily on digital displays for critical vehicle information, and in these vehicles the issue may prevent drivers from seeing important warnings and status indicators, including:

Brake system warning lights
Electronic Stability Control (ESC) warnings
Tire Pressure Monitoring System (TPMS) alerts
Gear selection indicators
Other federally required safety information

Because these warnings may not appear, the vehicles may no longer comply with several Federal Motor Vehicle Safety Standards (FMVSS), including:

FMVSS No. 108 – Lamps and reflective devices
FMVSS No. 126 – Electronic stability control
FMVSS No. 135 – Brake systems
FMVSS No. 138 – Tire pressure monitoring systems
FMVSS No. 208 – Occupant crash protection

Why This Recall Matters

Unlike cosmetic software glitches or infotainment bugs, this issue directly affects the driver’s ability to monitor the vehicle’s safety systems. If the instrument panel display fails, a driver may unknowingly continue operating the vehicle while critical systems are malfunctioning or while warning conditions exist. For example:

A braking system warning may not appear.
ESC faults may go unnoticed.
Tire pressure warnings could be hidden.
Drivers may not clearly see gear selection status.

The concern is not necessarily that the vehicle instantly becomes unsafe, but rather that drivers may lose the warning systems designed to alert them before a dangerous situation develops. Operating the vehicle without these safety warnings increases the risk of a crash.

How the Investigation Started

The issue was formally investigated by FCA US in March 2026. According to the chronology provided in recall documents:

On March 10, 2026, FCA US Technical Safety and Regulatory Compliance (TSRC) opened an investigation into reports of inoperative instrument panel clusters in affected vehicles.
Throughout March and April 2026, engineers reviewed the issue and analyzed possible failure modes.
On April 1, 2026, FCA US identified a vehicle build-related issue connected to the instrument panel failures.
On April 16, 2026, the company officially determined that the vehicles did not comply with several federal safety standards.

The recall was then issued under FCA recall number 39D and NHTSA Campaign Number 26V-262. .

Which Vehicles Are Affected?

The recall applies to certain:

2024–2025 Jeep Wagoneer S models
2024–2025 Dodge Charger Daytona EV models

What Is the Fix?

Fortunately, the repair appears relatively straightforward. Dealers will correct the issue by performing a software update to the instrument panel system. No hardware replacement has been announced at this time.

Owner notification letters are expected to begin mailing on May 21, 2026.

What Owners Should Do

If you own one of the affected vehicles:

Watch for recall notices from FCA/Stellantis.
If your vehicle is affected, schedule the software update with your dealer once procedures are available.
Pay close attention to any unusual instrument panel behavior in the meantime.

Drivers experiencing intermittent blank screens, missing warning lights, or display glitches should consider having the vehicle inspected promptly.

A Reminder About Modern EV Complexity

This recall highlights how dependent modern electric vehicles have become on software-controlled systems and digital interfaces. In many new EVs, the instrument cluster is no longer just a speedometer — it acts as a central communication hub for safety-critical information. As automakers continue transitioning toward software-defined vehicles, recalls involving code, firmware, and digital displays are becoming increasingly common across the automotive industry. While software updates are often easier to deploy than mechanical repairs, failures involving digital dashboards can still create serious safety concerns when critical warning systems disappear from view.

Ford Motor Company has announced a safety defect affecting certain 2024–2026 Ford Ranger vehicles. Some Rangers could experience a wiring issue that can, in rare cases, lead to smoke or fire inside the vehicle.

What’s the Problem?

The issue is tied to the wiring harness connected to the sun visor and headliner. In some vehicles, this wiring may have been installed incorrectly or wrapped with excessive protective tape. These conditions can cause the wiring to become pinched or damaged as it passes through metal openings near the A-pillar, which is the structural area along the windshield. If the wiring becomes damaged and contacts metal, it can create an electrical short. This short may generate heat or sparks, potentially leading to smoke, melting components, or even a fire in the A-pillar area. Any smoke or fire inside a vehicle increases the risk of injury or a crash. Even before a fire occurs, smoke or melting materials can distract the driver or reduce visibility.

While no accidents or injuries have been reported, there has been at least one case involving flames and several others showing signs of smoke or burn damage.

What Caused It?

Ford’s investigation found two main contributing factors. First, excessive tape thickness on the wiring harness can cause it to bind or become damaged when passing through tight metal openings. Second, insufficient controls during installation may allow the wiring to be routed incorrectly, increasing the chance of contact with metal edges.

Over time, damaged wiring can become exposed. Combined with repeated resets of the Body Control Module after a fault, this can lead to ongoing electrical arcing, soot buildup, and eventually a fire risk.

Warning Signs to Watch For

Drivers may notice early warning signs before a more serious issue develops. These include flickering or non-functioning sun visor mirror lights or overhead console lights. These symptoms may indicate a problem with the circuit and should not be ignored.

Timeline of the Investigation

Ford’s investigation began on October 31, 2025, after a fire was reported in the A-pillar area of a 2024 Ranger. Early findings pointed to an electrical short in the sun visor power circuit, confirmed by a diagnostic trouble code. The issue was escalated to Ford’s Critical Concern Review Group on November 6, 2025.

Over the following months, engineers reviewed supplier specifications and installation procedures, identifying risks related to wiring thickness and routing. Testing in early 2026 confirmed that materials were not inherently flammable, but electrical system behavior could still lead to fire over time.

By March 20, 2026, Ford had identified multiple reports tied to four vehicles, including one case involving flames. On April 7, 2026, the Field Review Committee approved a field service action.

What’s the Fix?

Ford dealers will inspect the wiring harness for damage, replace it if necessary, and update the Body Control Module software. he recall will be carried out in phases. Owners of 2025 model year vehicles will be notified the week of May 31, 2026. Owners of 2026 models will be notified the week of June 29, 2026, followed by 2024 model owners the week of July 27, 2026.

Interim letters informing owners of the safety risk are expected to be mailed starting April 27, 2026. Additional letters will be sent once the full repair remedy is available, anticipated in August 2026.

Ford has assigned recall number 26S29, and it is listed under NHTSA campaign number 26V-238.